NCJ-2X single-spindle winders are universal machines for precise winding of products on one spindle.
NCJ-2X winders can be used as entry-level machines in production plants or service centers. These devices are microprocessor-controlled and equipped with a color touchscreen panel for user communication.
NCJ-22
NCJ-22 is The smallest single-spindle winder produced as standard version. Ideal for precise winding of small, even microscopic inductors. The NCJ-22 is an investment in reliability that quickly pays for itself. Choose Polish engineering from NEOTECH and gain a technological advantage today!
Discover the NCJ-22 – a professional, single-spindle winder that sets new standards for industrial performance.
Designed for maximum flexibility, it is the ideal solution for both standard tasks and the most demanding special projects.
Unparalleled Versatility: The NCJ-22 is a true "multi-tool" in the world of winding. It easily handles coils on coil formers, cylindrical, rectangular, and shaped cores, as well as spools and templates.
Precision You Can Trust: Thanks to advanced control and a feed resolution of 0.01 mm, each coil is manufactured with pinpoint accuracy. An angular position accuracy of 0.01° ensures the repeatability demanded by modern customers.
Impressive Range of Capabilities: The machine handles wire diameters as small as 0.006 mm, enabling the production of even the most miniature and precise components.
Maximum Performance: A spindle speed of up to 12,000–15,000 rpm (depending on the version) allows for rapid order fulfillment without compromising quality.
The NCJ-22 coil winder grows with your needs. Thanks to its modular design, you can equip it with optional components that automate your process:
- Integrated Heater: Allows coils to be wound with thermobonded wire, eliminating the need for additional gluing processes.
- Dispensing Unit: Automatically applies insulation-dissolving or coil-bonding agents.
- Advanced Tensioners and Wire Twisters: Full control over wire tension and the ability to automatically twist coil leads.
The machine is managed via a modern, color HMI touchscreen panel, which allows for quick program editing and comprehensive operational diagnostics. The robust construction, light curtains, and emergency stop buttons ensure the highest level of operator safety, meeting stringent CE standards!
Photos of the NCJ-22 winder:
NCJ-24
The universal single-spindle winder NCJ-24 is an extended version of the NCJ22 model. This makes it even more flexible and efficient, without any quality compromises! Choose NCJ-24 – rely on proven Polish technical thought from NEOTECH and dominate the market thanks to reliability and precision.
Meet the NCJ-24 – an advanced, single-spindle industrial winder that combines enormous power, an impressive workspace, and the precision essential in the modern electrical industry.
This machine was designed for companies that don't compromise on speed or quality.
- Increased Space and Capabilities: Compared to smaller models, the NCJ-24 offers an impressive guide feed range of up to 400 mm, allowing for the production of significantly longer and more complex coils.
- Speed That Changes Everything: With a spindle speed of up to 12,000 rpm, the NCJ-24 guarantees lightning-fast processing of even the most high-volume orders, reducing cycle times to a minimum.
- Premium Precision: The use of servo drives and advanced PLCs (Omron/Fatek) allows for a feed resolution of 0.01 mm and an angular spindle position accuracy of 0.01°.
- Versatility Without Limits: The NCJ-24 easily handles coil windings on coil formers, cylindrical, rectangular, and shaped cores, as well as spools and templates.
The NCJ-24 is not just a standard winder; it's a platform you can customize for even the most unique tasks:
- NCJ-24Pt Version: Specialized solution dedicated to the extremely precise winding of bifilar sensors
- Varistor Wrapping: This model is designed for use with composite tapes, ideal for manufacturers of protective components.
- Advanced Twisting Unit: The ability to equip the machine with a twisting unit allows for automatic wire tapping and twisting directly during the winding cycle.
- Multi-Wire Operation: With optional multiple guides, the NCJ-24 can wind up to 4 coils simultaneously, drastically increasing the efficiency of your workstation.
The process is managed via a modern HMI touchscreen panel, which allows for easy programming of any motion sequence, pauses, and spindle acceleration control.
The machine is designed to meet the strictest CE safety standards, offering features such as light curtains (optional), mechanical guards, and emergency stop buttons, ensuring full operator protection while maintaining maximum comfort.
Photos of the NCJ-24 winder:
NCJ-26
Introducing the NCJ-26 – the most specialized model in the NCJ family, designed for manufacturers who accept no margin for error. Built for tasks requiring absolute accuracy, this machine combines advanced technology with unique design capabilities.
- Bifilar Winding Expert: The NCJ-26 is a unique solution optimized for the production of bifilar sensors. Thanks to specialized equipment, the machine guarantees perfect winding alignment, which is crucial in the production of precision electronic components.
- Surgical Angular Accuracy: In the world of the NCJ-26Pt, precision is measured in fractions of a degree. The spindle's angular position accuracy of 0.01° allows for the implementation of the most complex winding patterns with complete repeatability.
- Impressive Workspace: The NCJ-26 features an increased design width, allowing for the handling of significantly longer components than standard models. The horizontal feed module (X-axis) ensures smooth and precise guide movement along the entire winding axis.
- Advanced Pneumatic Tailstock: Process automation begins with clamping. Equipping the machine with a pneumatic tailstock significantly shortens the time of retooling and replacing wound cores, increasing the efficiency of the entire production line.
NCJ-26 is the ideal choice for production plants that specialize in the production of precision sensors and measurement components, the production of long windings on shaped and rectangular cores – and tasks requiring low rotational speeds while maintaining extreme angular precision.
The NCJ-26 sets standards in operator protection and ease of use:
- Safety Light Curtain System: Instead of traditional guards, the machine utilizes advanced light curtains. These provide the highest level of safety without restricting visibility or access to the winding area.
- Intuitive HMI: Control is via a color touchscreen panel with NEOTECH software. This allows for easy management of a database of up to 5,000 programs (via USB) and precise adjustment of parameters such as acceleration ramp and insulation defect detection sensitivity.
- Full Diagnostics: A modern visualization system allows for ongoing process monitoring, including speed control and precise alignment of all drives.
NCJ-28: winder with the ability to wind up to 800 mm in length.
NCJ-2X: winder with a maximum winding capacity of up to 1200 mm!
Photos of the NCJ-26 winder:
Technical parameters of winders:
| Parameter | NCJ-22 | NCJ-24 | NCJ-26 |
|---|---|---|---|
| Max. coil diameter | 200 mm | 200 mm | 200 mm |
| Max. coil length | 250 mm | 450 mm | ~700 mm |
| Feed range | 200 mm | 400 mm | ~600 mm |
| Feed resolution | 0,01 mm | 0,01 mm | 0,01 mm |
| Max. feed speed | 500 mm/s | 500 mm/s | 500 mm/s |
| Spindle drive | Servo drive | Servo drive | Servo drive |
| Max. winding speed | 12 000 rpm | 12 000 rpm | 12 000 rpm |
| Dimensions (L × W × H), benchtop version | 0,75 × 0,50 × 0,40 m 2,46 × 1,64 × 1,31 ft |
0,95 × 0,50 × 0,40 m 3,12 × 1,64 × 1,31 ft |
1,20 × 0,50 × 0,40 m 3,94 × 1,64 × 1,31 ft |
| Weight (depending on equipment) | 140 - 200 kg | 170 - 240 kg | 200 - 280 kg |
| Control | PLC (Omron/Fatek) | PLC (Omron/Fatek) | PLC (Omron/Fatek) |
| Power | 230V / 50Hz | 230V / 50Hz | 230V / 50Hz |
| Power consumption | 1330 – 3220 VA | 1330 – 3220 VA | 1330 – 3220 VA |
The winder’s simplified operation mode makes it easy to use in service. The advanced version of the machine’s software allows for the programming of any sequence: spindle movements, layer winding, guide movements, and machine stop times. Proper use of the software allows for the start, end, and tapping of coils. A PC can be used to program the winder. The winder communicates with the PC via an RS232 interface. (Since RS232 is not standard on modern computers, a USB/RS232 converter can be used.)
They are adapted to the industrial production of details in quantities ranging from single pieces (prototype production) to several tens of thousands (short and medium-series production).
As standard, the winders are equipped with a single wire guide. A tailstock supporting the coil former can be purchased separately. The tailstock can be closed manually or pneumatically, respectively, NCJ-xKNR and NCJ-xKNP. The winder allows for the simultaneous winding of multiple coil formers on a common spindle. Such winding may require precise adjustment of the wire guide to each coil individually. This is achieved with the NCJ-PR guide with precise position adjustment.
Contact
If you have any questions, need more information, or would like to place an order, please contact us.
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