Solenoid valve coils - small elements on which depends the operation of entire installations: gas, hydraulic and pneumatic
At NEOTECH, we understand that in the world of hydraulics, pneumatics, and industrial automation, one-size-fits-all solutions rarely exist. That’s why we specialize in the production of custom solenoid valve coils. Products manufactured according to individual customer requirements. Do you need a coil with unusual dimensions, a specific voltage, increased thermal resistance, or for particularly demanding environments? We can develop a solution tailored to your specific application!
We combine design experience with modern winding and quality control technologies. We deliver solenoid coils that become an integral part of reliable valves and control systems used by OEMs and industrial customers in Europe, the Americas, Asia, and Africa!
From design to finished product
Few components operate as discreetly yet play such a crucial role as solenoid valve coils. This small electromagnetic component is responsible for activating valves, controlling the flow of media (gas, fluids, fuels, air, oil…), and implementing processes without which it’s hard to imagine modern hydraulics, pneumatics, or industrial automation – or even your car and mine!
While many users consider an induction coil to be merely a small component mounted on a valve body, for valve manufacturers it is a component requiring precise manufacturing, winding, and meticulous quality control. The coil’s parameters determine not only the solenoid valve’s performance but often also the safety of the entire installation.
We manufacture such coils at NEOTECH!
Solenoid valve coils - the heart of control systems
One of the most important applications is solenoid valve coils. They are responsible for generating a magnetic field that moves the valve core and allows for the control of the flow of liquids or gases.
Such solutions are found virtually everywhere – from production machinery and industrial installations to medical devices, water systems, and process lines.
Modern valve coils must combine high performance with energy efficiency. Compact dimensions and durability for continuous operation, often for many years without requiring maintenance, are also increasingly important.
Power hydraulics require reliability
There’s no room for compromise in hydraulic systems. High pressures, elevated temperatures, and intensive use mean that every component must meet stringent quality requirements.
Solenoid valve coils for hydraulic power systems are designed to generate sufficiently high electromagnetic force while minimizing energy losses. The quality of the winding wires, insulating materials, and winding impregnation and protection processes are particularly important.
It is thanks to these solutions that hydraulic valves can operate reliably in construction machinery, agricultural equipment, industrial presses, and advanced production lines.
Pneumatics focuses on speed of actuation
Pneumatic systems present slightly different challenges. Here, responsiveness and repeatability play a key role.
Solenoid valve coils used in pneumatics must ensure lightning-fast valve switching while maintaining high durability, even after millions of operating cycles. In practice, this requires extremely precise manufacturing of each component and strict control of production parameters.
In modern industrial plants, where process automation is constantly increasing, the reliability of such solutions directly impacts the efficiency of the entire enterprise.
Automotive – requirements of the highest quality
Electromagnetic coils designed for the automotive industry occupy a special place. Modern vehicles utilize dozens of electromagnetically controlled valves responsible for the operation of the engine, transmission, fuel systems, and exhaust emission control systems.
In this sector, even the slightest deviations in parameters are unacceptable. Therefore, the production of automotive coils requires advanced quality control systems, electrical testing, and full traceability of the production process.
Each component must maintain its properties for many years of use, often under conditions of significant fluctuations in temperature, humidity, and mechanical stress.
Produce solenoid valve coils at NEOTECH
We are more than just a component supplier. NEOTECH is a technology partner – we support our clients from the concept stage, through prototyping and initial production, all the way to large-scale production.
Advanced winding lines, automated tinning, inspection, and packaging stations, and – above all – over 25 years of experience of our team of engineers and technologists allow us to create solutions tailored to the individual requirements of each industry.
Regardless of the industry, one thing remains constant: the quality of the electromagnetic coil directly impacts the reliability of the entire system. And reliability is one of the most valuable assets in modern industry today.
Contact
If you have any questions, need more information, or would like to place an order, please contact us.
Looking for an efficient machine for producing these coils? Check out our winders!
