Reproduction, development and implementation of technologies for the production of coils, transformers and inductive and electromagnetic components
Do you have a finished product, but lack full knowledge of its manufacturing process? Perhaps your technological documentation is incomplete? Or perhaps your supplier has gone out of business and you need to move production to your own facility? Reverse engineering your production technology is exactly what you’re looking for!
At NEOTECH, we specialize in analyzing and reproducing the production technology of inductive and electromagnetic components. We combine knowledge in electromagnetism, winding technology, automation, and mechanical engineering, enabling clients to launch or expand their own production capabilities.
When is technology reverse engineering necessary?
You are recreating an older or historic solution – You need to restore production capabilities for products that are no longer manufactured.
You want to launch your own production – You have the product or functional documentation, but you lack the technology to manufacture it.
The supplier has gone out of business – A key component is still needed, but the knowledge of the production process has been lost.
You want to relocate production – Production previously handled by an external supplier is to be launched in-house.
You need to increase efficiency – Existing technology does not provide the required quality, repeatability, or efficiency.
What technologies can we recreate?
Coils and Inductors Production
- Air-core coils,
- Ferrite core coils,
- Measuring coils,
- Excitation coils,
- Sensor coils,
- Electromagnet coils,
- Actuator coils.
Transformer Manufacturing
- Low-power transformers,
- Toroidal transformers,
- Pulse transformers,
- Current transformers,
- Voltage transformers,
- High-frequency components.
Specialty components
- Inductive sensors, LVDTs, EMFRs,
- Avionics components,
- Research equipment components,
- Electromagnetic sensors,
- Security system components,
- Defence industry components.
Electric drive windings production
- Motor stators,
- Rotors,
- BLDC motors,
- PMSM motors,
- Special drives,
- Generators and dynamos.
What does technology analysis and reverse engineering involve?
Technology replication is not limited to analyzing the finished product. We examine all factors influencing the production process: design parameters (winding geometry, wire type, insulating materials, bobbin construction, magnetic materials), process parameters (operation sequence, wire tension during winding, wire laying method, impregnation processes, drying and curing parameters, assembly procedures), and quality parameters (winding resistance, inductance, transformer ratio, insulation strength, parameter stability, environmental requirements).
After product analysis, we develop a complete technology package, including technological documentation, production instructions, quality control procedures, material requirements, production equipment specifications, process parameters, and testing requirements.
The client receives comprehensive knowledge enabling independent production.
Reverse engineering of production technology - Design of production equipment
NEOTECH’s advantage is the ability to not only develop technology but also provide the equipment necessary for its implementation. We design and build:
- coil winders,
- winding production machines,
- assembly stations,
- lacquering, gluing, dripping and dosing equipment,
- test stations,
- automated quality control systems,
- dedicated production lines.
This allows technology to be implemented faster, more reliably, and more safely – in practice, without the need to engage multiple suppliers.
Why NEOTECH?
Because we help companies regain control over key production processes, and our expertise spans the entire product lifecycle!
We analyze electromagnetic components, design production technology, manufacture coils, and perform additional and finishing operations. We also build special machines, automate processes, and implement mass production. We are a partner capable of not only replicating technology but also effectively implementing it in industrial settings.
From a single coil to a complete manufacturing process for inductive and electromagnetic components, we provide the knowledge, equipment, and support necessary to launch production.
NEOTECH – from component analysis to implementation of production technology.
Contact us
Are you looking for a partner to manufacture dedicated coils or inductive components for the defense and public safety sectors? Contact the NEOTECH team!
