Performing unusual operations and processes for industry
We comprehensively support our clients’ production processes, performing custom assembly operations and unusual processes: soldering, gluing, cutting, shaping, and assembling modules! We work with engineers and designers from various industry sectors, providing technically tailored solutions to companies in the electronics, aerospace, medical, defense, and automotive industries.
Are you looking for advanced, custom solutions? Do you expect reliability and performance? Then look no further than NEOTECH!
1. Thermocompression
Thermocompression is an advanced material joining technology in which components are simultaneously subjected to high temperature and controlled pressure. This produces highly durable, uniform joints with high electrical conductivity and excellent mechanical stability.
We use this process wherever precision, repeatability, and load resistance are essential. This is particularly true for electronics, sensors, inductive components, and components critical to device reliability.
UNUSUAL PROCESSES - THERMOCOMPRESSION
2. Hot dip tinning
Dip tinning creates a thicker, durable, and highly resistant tin coating by briefly immersing the component in a bath of molten tin. This process not only improves solderability and corrosion resistance but also removes oxides from the surfaces of wires and component leads. It is ideal for revitalizing older components, preparing wires, pins, and terminals for demanding soldering, and for applications in harsh environments.
Hot dip tinning guarantees stable electrical parameters and long-lasting connections in industrial equipment.
UNUSUAL PROCESSES - HOT DIP TINNING
3. Precision soldering / Tinning
A well-known and popular process of coating components with a layer of tin to improve solderability, increase corrosion resistance, and ensure the durability of electrical connections. Used in electronics, defense, and automotive production, it allows for stable contact parameters even in demanding operating environments.
Tin plating is a key step in preparing wires, coil leads, and metal components for further assembly operations, ensuring their reliability and long service life.
UNUSUAL PROCESSES - PRECISION SOLDERING
4. Precise gluing
Durable, clean, and repeatable joining of components with very tight tolerances, often impossible with mechanical methods. At NEOTECH, we use specialized technical adhesives, including UV, epoxy, and hybrid adhesives—selected for specific materials and loads. Controlled process parameters (time, pressure, quantity, UV exposure) allow us to achieve perfect connections in electronic, inductive, and sensor components. This technology protects delicate surfaces, eliminates micro-injuries, and achieves the high repeatability necessary in the aerospace, medical, and automotive industries.
UNUSUAL PROCESSES - PRECISE GLUING
5. UV resin potting / pouring
UV resin potting is a quick and precise method for protecting delicate electronic components from moisture, vibration, dust, mechanical damage, and chemical agents. UV-cured resin hardens in seconds, enabling rapid production without the need for lengthy drying times. This technology is ideal for protecting coils, sensors, LED modules, and microelectronics, providing excellent insulation, stability, and an aesthetically pleasing finish.
UNUSUAL PROCESSES - UV RESIN POTTING
6. Precise cutting and processing of wires and small cables
Precision wire and microwire cutting includes trimming, stripping, forming, and preparing wires for further assembly. NEOTECH utilizes equipment capable of processing even the thinnest wires used in coils, transformers, sensors, and specialized modules.
The process ensures consistent length, clean cuts, and no insulation damage, which is crucial in high-density applications. By offering this service, we shorten production lead times and increase the reliability of final components.
UNUSUAL PROCESSES - WIRE CUTTING
7. Assembly of ready-made modules and components (box building)
Comprehensive assembly of final modules and components, including mechanical-electronic integration, cabling, assembly, soldering, housing assembly, and final quality control.
At NEOTECH, we produce both small and medium-sized batches based on customer documentation or collaboratively developed solutions. The box-building process allows customers to receive a ready-made, fully tested module that can be directly incorporated into a device or production line.
This allows manufacturers to save time, reduce assembly costs, and reduce the risk of errors in complex systems.
UNUSUAL PROCESSES - FINAL ASSEMBLY
8. Surface varnishing
Conformal coating, also known as varnishing, involves applying a thin, uniform protective layer to electronic circuits. This coating protects components from moisture, dirt, chemical contaminants, and the formation of dendrites, which can lead to short circuits. The use of specialized varnishes significantly improves the reliability and durability of electronics used in harsh environments, such as those found in the aerospace, automotive, medical, and defense industries. This ensures stable and trouble-free operation of electronic systems for many years.
UNUSUAL PROCESSES - SURFACE VARNISHING
The uniqueness of NEOTECH
Our service catalog isn’t the end of the line – truly, it’s just a starting point. If your process isn’t listed, we can likely still handle it, even if it’s unusual, complex, or requires the development of dedicated tools.
We actively respond to specific customer needs, designing and implementing solutions tailored to specific technologies, products, and work environments.
Our advantage is our in-house Machine Design and Engineering Department, which allows us to create equipment, tooling, and automated stations specifically designed for demanding processes. This allows NEOTECH to not only implement non-standard operations but also provide clients with complete, optimized, and ready-to-implement production solutions.
