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multi-spindle winders

 
    

The NCS-10 is a five-spindle microprocessor controlled automated universal winding machine. Fixed coil formers or cores mounted on rotating changer are wound with the wire by the rotating winding arms. Application of the changer makes it possible to replace completely wound components during the winding process.

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Winding machine designed for winding coils on coil formers or ferrite cores. Device is equipped with XYZ three-axes manipulator to leading wires. The winding machine is equipped with a rotating shaft with wire guides rotating up to an angle of 90°, which allows wrapping pins in two planes.

The winder is equipped with an extra wire clamps block and cutting scissors optionally.

 For attaching coil formers or coils are replaceable handles manufactured on demand. Spindles are driven by gear which allow to obtain two degree of transmission ratio.

The device is equipped with a PC controller (in industrial version) with a Windows XP Embedded operating system. Winder is programmable and allowes to remember the settings for each product.

The system software of winder allows to:

  • Change the programs by the user.

  • Write new programs. The user programs are password protected. It can be changed by authorized persons.

  • Modify the program during oparation.

  • Single-step operation (execute the next line of the program).

  • Learning sequence of movements.

 

TECHNICAL DATA

Parameter

Unit of measure

Value

Control system

 

Industrial controller PC type

Power supply / current frequency

V/Hz

400/50

Max. power consumption

VA

6000

Pneumatic supply

MPa

0,6

Wire diameter range

mm

0,05÷0,5

Precision of spindle setting

turn

0,002

Mechanical lock of spindels

 

every 15º

Winding direction

 

free

Resolution in the XYZ axes

mm

0,001

Max. speed of movement in XYZ axes

mm/sec

400

Safety

 

Safety guard, EMERGENCY STOP button

 

TYPE

Number of spindles

Sspacing of pindles

[mm]

Width of the spindles panel

[mm]

Max. turns of spindle

[turn/min]

Torque

[Nm]

Length x Width x Heigth

[mm]

CNW-4040

4

82,5

400

8000/4000

0,6/1,2

800 x 1000 x 1500

without tensioners and spools

CNW-4041

4

82,5

400

12000/6000

0,4/0,8

 

CNW-6040

4

125

600

8000/4000

1,2/2,4

1000 x 1000 x 1500

without tensioners and spools

CNW-6041

4

125

600

12000/6000

0,8/1,6

CNW-6060

6

82,5

600

8000/4000

0,8/1,6

CNW-6061

6

82,5

600

12000/6000

0,5/1

 

CNW-8060

6

125

800

8000/4000

1,25/2,5

1200 x 1000 x 1500

without tensioners and spools

CNW-8061

6

125

800

12000/6000

0,8/1,6

CNW-8100

10

82,5

800

8000/4000

0,7/1,4

CNW-8101

10

82,5

800

12000/6000

0,4/0,8

 

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The machine is designed for winding miniature induction coils mounted on the winder's spindles. The machine is equipped with 4 spindles.


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